Process and Energy Benchmarking for achieving cost reduction, yield & capacity increase and waste reduction:
Process benchmarking shall guide plant managements through analyzing current processes vis-à-vis known best benchmarks through process mapping and using tools such as Root cause analysis, Six sigma methods, Value analysis and Mistake proofing. By thorough analysis of existing plant data and through theoretical approach, interactive discussions and activities thereafter, you will be able to see which processes need improvement and which need redesigning
The above activity is backed by Process Simulation Services , which reduces the implementation time and need for trial and error approach. Involvement of shop floor personnel as team with our engineers ensures a “hands on” approach to the problems.
A Preliminary Energy benchmarking highlights energy costs and identifies wastages in major equipment processes which sets priorities for optimizing energy consumption. Pinch analysis is used to identify specific process steps for reduction of energy consumption.
A detailed Energy benchmarking covers estimation of energy input for different processes, losses, collection of past data on production levels and specific energy consumptions. It is a comprehensive energy audit action plan to be followed effectively by the industry. The scope of this audit is to formulate a detailed plan of action on the basis of quantitative and control evaluation, to achieve on sustainable basis the reduced total energy consumption and costs for the product manufactured.
It is a formal system for the management of energy use, to improve their energy efficiency. It help industries to systematically identify opportunities for improving energy efficiency regularly
The potential benefit of the Energy Audit Scheme is substantial as it could result in potential cost savings, that in turn help to improve the company's competitiveness.
Trouble Shooting and Optimizing Process Parameters
With the highly experienced and skilled personnel aided by available software, we can take up process optimization assignments and provide guidance in trouble shooting, yield improvement, de bottlenecking, time cycle analysis, capacity improvement and process optimization projects of various operations in existing plants.
Our in-house R&D capabilities and Pilot plant help us carry out requisite trials and experiments to achieve the set objectives.
Product Yields and Quality Enhancement
Our thorough knowledge of Chemical processes both continuous and batch as well as experience in handling unit operations like distillation, separation, crystallization etc besides kinetics for reaction control help us step into your processes at plant floor levels and advise on improving yields and specifications of your end products.
Process Simulation Services
For existing chemical plants, simulation of the process is using the available plant data as well as reported/ theoretical data gives a most effective method to benchmark & implement Yield & Quality Improvement across the production process. Simulation of the process reveals the bottlenecks & potential areas for improvement, without the need for carrying out actual modifications / experiments on Plant Scale . We specialize in simulation / modeling techniques using ASPEN+ / HYSYS / CHEMCAD etc.
Design and Execution of Effluent Treatment Plants and Recovery of Valuable Products from Effluents
We design and execute effluent treatment plants to meet strict environmental stipulations of many countries. Our approach in finding solution to the effluent treatment is more towards recycling and recovery of valued added products rather than end of the pipe treatment. We take up projects for recovery of valuable products from effluents and provide economically viable solutions to increase profits. This is backed by our R&D laboratory for analytical and experimental work.
Undertaking HAZAN, HAZOP and Risk Analysis
Quantitative Risk Assessment Studies of Offsites, Storage Tanks, Hazardous process plants and other facilities. We use globally acceptable methods for carrying out such assignments using state of the art software.
Our team of well experienced process and plant engineers carry out or assist the client in carrying out HAZ ard and OP erability (HAZOP) Study for any process industry including Petrochemicals, Fertilizers & Refineries. We use the guideword approach for the HAZOP study, which apart from being internationally adopted is formal, systematic & rigorous in examining the process and engineering intentions of various facilities.
HAZAN (HAZ ard AN alysis) technique quantitatively evaluated the hazard, enabling development of a control plan for the same.
Process Technologies
