Basic Engineering: Our approach to basic engineering of any process is very systematic and it starts with Process Flow Diagrams inclusive of material and energy balance which helps in further design of plant equipments correctly. Our Basic Engineering package typically comprises of items related to Equipment, Civil & Structural Designs, Instrumentation, Piping within the Plant Battery Limits. However we also carry out basic engineering of Offsites and Utilities, Laboratory facilities, Pollution Control Plants and Infrastructure & Manpower requirements as an optional package.
Detailed Engineering: We have resources and trained engineers for preparing complete detailed engineering package from the basic engineering developed by our in-house team or submitted by client or process licensors. Deliverables include documents related to Equipment, Civil & Structural Designs, Instrumentation, Electrical and Piping.
Piping Stress Analysis: Piping Stress analysis is a term applied to calculations, which address the static and dynamic loading resulting from the effects of gravity, temperature changes, internal and external pressures, changes in fluid flow rate and seismic activity. Codes and standards establish the minimum requirements of stress analysis. The Purpose of piping stress analysis is to ensure:
• Safety of piping and piping components.
• Safety of connected equipment and supporting structure.
• To keep piping deflections within the limits
Procurement Assistance: We provide Procurement Assistance services such as furnishing the list of likely, competent and qualified vendors, floating enquiries, technical and commercial evaluation of the offers, negotiation with vendors, submitting draft purchase orders, assisting in placement of order. We also take up procurement services and buy chemical plant and machinery including bulk materials on behalf of client.
Process Simulation Services: For complex controls projects, simulation of the process is often necessary to develop the most effective control scheme. We have experience with all aspects of control system design and modeling. We specialize in modeling techniques using ASPEN+ / HYSYS which:
• Use the Workbook and Process Flow Diagram (PFD) interfaces for quick and effective modeling
• Allows rapid flow sheet construction and intuitive, bi-directional calculations
• Customizes the Workbook to track additional stream and operating parameters
• Investigates how templates and sub flowsheets can streamline and organize simulation efforts
• Evaluates the performance of existing equipment with the Rating utilities
• Improves the convergence performance of a simulation, troubleshoot common problems.
Process Equipment Design: Our team of design engineers offers services to the client for design of process equipment including pressure vessels, heat exchangers, distillation columns, storage tanks, silos etc. Engineering is carried out using international and local codes like ASME, API, TEMA, BIS etc as required by client. Latest software like PV Elite, e-Tank, TEMA for Mechanical Design and AutoCAD, MicroStation, Intergraph SmartSketch for Drafting can be used as specified by client. We provide Datasheets, Mechanical Specifications, and Design calculations. We have in house manufacturing for various process equipments which can be supplied through our group company, Scorpio Machinery Pvt. Ltd., having its manufacturing facilities near Pune, Maharashtra State.
Inspection Services: Inspection services at onsite vendor workshops, stage-wise & final inspection of static and rotary equipments, inspection and witnessing performance test for proprietary items like pumps, blowers, motors and systems such as dryers, chilling plants, boilers etc. Our area of expertise includes design appraisal, scrutiny of drawings and design calculations for all equipments. Our team is highly qualified with expertise in inspection as per international codes such as BIS, BS, ASME, TEMA, DIN, API, JIS and NACE.
Project Planning and Management: Some of the Project management Services undertaken by us include:
Detailed Project Reports and Techno Economic Feasibility Studies
Detailed Project Report and Techno Economic Feasibility Studies for chemicals which shall give complete analysis and direction for setting up a project.
The Studies shall give details of product and its applications, market, project cost & means of finance, raw materials & their costs, man power & their costs, working capital, financial projections and profitability analysis.
In addition to the above a detailed study of latest a well as time tested technologies available for manufacture of product along with their suitability to clients unique positioning is done
Multiple inputs gathered from diverse resources are evaluated in detail for the technical, commercial and financial influence on the project to facilitate decision making process of client.
Project Cost Estimates and Cost Control
Project cost estimates for various plant capacities, different process routes can be undertaken.
Optimized solutions to control costs are evolved in the right mix by our highly experienced personnel with technical capabilities.
Project Management Consultant (PMC)
We can undertake on behalf of the client complete Project Management activities from concept to commissioning of the project.
Plant Erection and Commissioning Supervision Services: In the construction of projects, systems and works, the application of engineering does not end with the delivery of project design drawings to the owner or developer. The production of a competent engineering design does not assure the owner that the project will be safely constructed in accordance with the sound engineering principles and practice. Design of projects, systems and works, is an initial phase of engineering; supervision of construction is another, equally important phase. Engineering supervision of construction is required to ensure, among other things, correct interpretation and application of the design, and of the engineering principles which are expressed in it. In addition all engineering details cannot be totally addressed in the design phase—even in the most comprehensive drawings and specifications. Accordingly, it is necessary for engineering judgments to be made during the course of construction. Our Erection and Commissioning Supervisory team is capable of doing that with high level of competency and field experience. We also take up erection and commissioning assistance for the project on per diem rate basis besides lump sum or part of EPC contract.
Process Technologies
